TCK.W Wire Rope Tester 4G
Replacing manual inspection with machine intelligence Hand over repetitive, dangerous, and tedious work to machines. While in production, the TCK.W system can detect, transforming wire rope from static observation to dynamic monitoring, from after-the-fact emergency response to preventative action, and from a lack of means to intelligent monitoring. It solves the three major pain points of hidden dangers, waste, and inefficiency, achieving the management goal of safety, conservation, and efficiency.
- Information
Smart Wire Rope Inspection Equipment-5G
Protable Wire Rope Inspection Device-4G
Super Large Diameter Wire Rope Inspection Equipment-5G
| Model | Diameter of wire rope(mm) | Dimension (LxWxH) (mm) |
| TCK.W-BX40-4G | 16-26 | 316X178X195(D) 267X155X195(M) |
| TCK.W-BX55-4G | 26-42 | 316X178X195(D) 460X193X301(M) |
| TCK.W-BX65-4G | 36-52 | 316X178X195(D) 460X193X301(M) |
| TCK.W-ZN0838-5G | 8-38 | 38 430X130X263(D) 460X193X301(M) |
| TCK.W-ZN3560-5G | 35-60 | 430X130X263(D) 465X231X324 (M) |
| TCK.W-ZN6080-5G | 60-80 | 546X243X400(D) 546X243X400(M) |
| TCK.W-ZN80120-5G | 80-120 | Customized |
Technical Parameters
1. Inspection function: quantitative inspection on broken wires,abrasion, corrosion and fatigue.
2. LMA of MRT Inspection uncertainty :≤±1%
3. Flaw positioning accuracy:≥99%
4. Automatic benchmarking function: adapt to benchmarking forvaried wire rope and automatic benchmarking once on singlepoint location without need to benchmark at multiple positionsfor multiple times.
5. Self-diagnosis function: have self-diagnosis function for sensorproperty, communication modular, storage modular, AD/DAmodular and remaining capacity.
6. Emergency unlock of device: personnel and device can beguaranteed by withdrawing rapidly with unlock time<1 second;
7. Operation model: equipped with wide color touch screen and key pad with key membrane. Support dual mode operation.
8. Display function: wide color touch screen to display inspection curve during inspection.
9. Retrieval function: can retrieve inspection content on real-time through touch screen, including current curve of wire rope, flaw position, flaw quantity list. Historic inspection data can also be retrieved.
10. Report function: By connecting with computer through Wi-Fi, inspection report can be printed out instantly. Can also print inspection report of any historic point whenever necessary. Inspection report is automatically generated by software and easy to be read and interpreted.
11. Magnetic memory regulation device: self- contained unit with function of regulating memorized magnetic fie l d . M e m orized magnetic field can be maintained forever if no external interference.
12. Inspection device: self- contained unit with non-contact weak magnetic sensor array. Can collect magnetic energy potential differential information in wire rope and analyze quantitatively without connecting external operation system.
13. Data storage: 64G Class 10 high speed flash memory can support saving maximum 50,000 meters long wire rope for single inspection. Storage supports saving 1,000 inspections for 10,000 meter/time.
14. Passing-through capability: air gap between sensor and wire rope: 10-30mm
15. Inspection speed: 0-3m/s. Not affected by surface warp, oil and deformation.
16. Data transmission: Wifi transmission or USB transmission.
17. Sensitivity of sensor: 1.5V/mT
18. Electric magnetic sensing signal-to-noise ratio: S/N>85dB
19. Maximum Sampling rate: 1024 times/m
20. Rated working voltage: Power supply by Lithium battery, DC 7.4 V
21. Continuous operation hours of battery:≥6hours
22. Ingress protection:IP53
23. Working environment: -20℃-+55℃; RH 95%
Flaw detectability:
● Severe flaw: LMA reaches 80%-100% of discard upper limit, real-time detectability 100%
● Serious flaw: LMA reaches 60%-80% of discard upper limit, real-time detectability 100%
● Medium flaw: LMA reaches 40%-60% of discard upper limit, real-time detectability 100%
● Minor flaw: LMA reaches 20%-40% of discard upper limit, real-time detectability >99%
● Slight flaw: LMA reaches 20% of discard upper limit, real-time detectability >95%
Inspection repeatability:
● Severe flaw: 100%
● Serious flaw: 100%
● Medium flaw: 100%
● Minor flaw: >99%
● Slight flaw: >95%
Inspection Accuracy:
●LMA inspection uncertainty: <±1%;Broken wires q ● uantitative error in one lay length: <1 wire*
●Wire rope dia. measure error: ±1%*
●Measuring error of wire rope length:<0.2%
●Flaw positioning accuracy:≥99%;
Safety and efficiency go hand in hand The TCK.W technology can not only comprehensively enhance the intrinsic safety level of wire rope operation, but also create significant value for users in terms of cost reduction, efficiency improvement, energy conservation, emission reduction, and extension of wire rope service life, realizing the dual-carbon goals.
Test Report
